Blister Tooling for Pharmaceutical Packaging

Precision Blister Tooling Manufacturer

HPT Pharma designs and manufactures precision blister tooling for pharmaceutical blister packaging machines. For more than 20 years, we have supported pharmaceutical, nutraceutical, and clinical packaging operations with custom tooling engineered for reliability, accuracy, and long production life.

Our tooling is used to package:

  • • Tablets
  • • Capsules
  • • Caplets
  • • Softgels

for industries including:

  • • Pharmaceutical manufacturers
  • • OTC drug producers
  • • Clinical trial packaging
  • • Contract packaging organizations
  • • Nutraceutical companies

 

Unlike machine manufacturers that focus on selling equipment, HPT Pharma specializes exclusively in blister tooling. Our goal is to maximize the capacity, performance, and efficiency of your existing blister packaging equipment.

Custom Blister Tooling Engineered for Performance : In-House 3D Modeling and CNC for Precise Tooling and Inspection

All blister tooling manufactured by HPT Pharma is engineered and produced in-house at our U.S. facility using advanced 3D modeling, precision CNC machining, and rigorous inspection processes.

Our engineering and manufacturing workflow includes:

  • • 3D modeling using SolidWorks
  • • Integrated CAM programming
  • • CNC precision machining
  • • Tool assembly by experienced tool-and-die makers
  • • 100% component inspection by our quality team

Using advanced digital design allows our engineers to verify compatibility between the tooling, the packaging machine, and the pharmaceutical product before machining begins, reducing production risk and improving tooling accuracy.

Every tooling set is assembled, fitted, and inspected before shipment to ensure the tools install correctly and operate reliably from the first production run.

Types of Blister Tooling We Manufacture

HPT Pharma manufactures complete blister tooling format sets and replacement tooling components for pharmaceutical blister packaging lines.

Preheat Plates – Preheat plates regulate film temperature prior to forming to ensure consistent cavity formation.

Forming Tools– Forming tools create the blister cavity shape that holds the pharmaceutical product.
Supported forming styles include:
•  Thermoform tooling
•  Blow form tooling
•  Plug assist forming
•  Cold-form tooling

Guide Tracks and Rails – Guide rails maintain alignment of blister web material throughout the packaging process.
Available options:
•  Dedicated guide tracks
•  Universal guide rails

Punch Dies – Punch dies separate individual blister packs or cards from the continuous web.

Seal Tools – Seal tools apply pressure and heat to bond blister material to the backing substrate.

Available styles include:

• Platen sealing tools
• Rotary seal tools
• Coarse knurl seal patterns
• Fine knurl seal patterns
• Reverse knurl configurations

Perforation and Scoring Dies – These tooling components allow controlled separation of blister packs.

Available configurations include:

• Standard perforation
• Peel-push designs
• Peel-back blister designs

Indexing Tools and Transfer Components– Indexing tools control blister movement through each station of the packaging machine, ensuring accurate alignment between forming, filling, sealing, and cutting operations.

All tooling components are designed for long production cycles, precise alignment, and consistent sealing performance.

Compatible Blister Packaging Machines

HPT Pharma designs blister tooling compatible with a wide range of pharmaceutical blister packaging equipment manufacturers. Our experience across multiple equipment platforms allows us to engineer tooling that integrates seamlessly into existing packaging lines while improving efficiency and throughput.

  • – Blipack
  • – CAM
  • – Hoonga
  • – IMA
  • – Klöckner/Mediseal
  • – MAC
  • – MHI
  • – Noack
  • – Pentapack
  • – PharmaWorks
  • – Rohrer
  • – Tommy Nielsen
  • – Uhlmann
    and more.

Made in the USA Blister Tooling

All HPT Pharma blister tooling is designed and manufactured in Warminster, Pennsylvania, giving customers full confidence in quality control and production reliability.

Manufacturing tooling domestically allows us to provide:

• Faster project turnaround
• Direct engineering support
• Higher manufacturing oversight
• Reliable communication during tooling development

Our team combines decades of pharmaceutical packaging experience with modern engineering technology to deliver tooling that performs reliably under demanding production conditions.

Work with
HPT Pharma on Your Next Blister Tooling Project

Contact Us Today to Get a Quote

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